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Battery Assembly PLC Automation

Category :

Industrial Automation | PLC Programming | Manufacturing Systems

Client :

Arthur C. Clarke Institute for Modern Technologies

Start Date :

2022

Role:

Research Engineer

Overview

Developed ladder logic for a Siemens S7-200 PLC to automate the sealing process of battery top covers using pneumatic actuators and position sensors. The system ensured synchronized operation, safety interlocks, and consistent cycle timing across production batches.

Key Features

  • Automated Pneumatic Control — Managed actuator sequences for precise and repeatable sealing cycles.
  • Sensor Feedback Integration — Enabled fault detection and position verification for reliable operation.
  • Safety Interlocks — Prevented actuator engagement during unsafe conditions or manual overrides.
  • Cycle Optimization — Reduced downtime through efficient control logic and process synchronization.

Outcome

Significantly increased production throughput, reduced manual intervention, and improved reliability of the automated assembly process.

NDA Notice

Specific technical and proprietary details are excluded to comply with non-disclosure agreements.

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02 . The Solution

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